Simplified tutorial on kiteboard building

Rider about 200#.
If there is enough wind to jump on an efficient light wind board, like a slingshot glide, then there is enough wind for a rockerless wakeskate.
I had enough power to ride on my 15M c-kite where guys on 12M sles and surfboards felt there was not enough power. My 15M c-kite is very fast turning and I just did a downwinder (I could go upwind on the glide, but yawn :roll: ), but had lots of fun on the wakeskate and was the only guy on the water.
I’ve made less than 10 boards, still keeping it low tech.
I use 1/2″ plywood out of a 4′x8′ sheet. It’s enough to make about 4 boards and only costs about $20. I draw the shape with a pencil, then cut with a jigsaw. Then I smooth the edges with a sander (60 grit, 120 grit). I fill any imperfections in the wood with wood filler. I then sand down the filler to make it smooth. I then varnish the board. I then mark and screw in holes for the fins. I then epoxy the board. I then glue on foot pads with contact cement. I’ve been using 12″x12″ interlocking pads that you can find at a sporting good store that is meant to go under exercise equipment (~$1/sq foot). I then attach the fin and go for a test ride.
To try to put a little rocker in boards, I put the ends of the board on a vhs cassette tape box, then stack a bunch of textbooks on the center and let it sit for a couple days, then epoxy the following day. If the board has any natural concave (side to side as opposed to nose to tail), I use that for the bottom of the board.
I’m currently working on a plywood fish surfboard for ultra low end which will be 2′ wide and somewhere around 6′ long.
The other board I’m working on is a rockered concave board (like the Ocean Rodeo mako wide) which will be “composite”, meaning I’ll be gluing 2 sheets of 1/4″ plywood together, which will be a learning experience I’m sure. That board will not be strapless though. :oops:
I’ve only used 5 ply plywood that you’d find at a hardwood store like Lowe’s. This wood works fine for cruising boards. But boards that are going to be jumped on, you’ll want to use a stronger wood (I broke a plywood spleene session 141 and plywood slingshot glide both while jumping). I think the inexpensive plywood is spf (spruce/pine/fur). For boards that are going to be jumped on you want to use a hardwood like birch. I have no regrets using cheap plywood as I’ve been able to cheaply experiment with a lot of different shapes, sizes, fin configurations, and glassing methods. As I’m finding what shapes I like to ride, I’ll start using birch, for the boards that I’ll be jumping on.